Kohler CV1000 User Manual download pdf (Page 15)

1.11

Section 1

Safety and General Information

ŶȱȱŗŗȱȱǻŖǯŚřřȱǯǼȱȱȱĴȱȱȱȱȱȱȱȱȱȱȱǯ

Top Compression Ring-to-Groove Side Clearance ....................................0.04/0.08 mm (0.0015/0.0031 in.)

Middle Compression Ring-to-Groove Side Clearance..............................0.04/0.08 mm (0.0015/0.0031 in.)

Oil Control Ring-to-Groove Side Clearance................................................0.03/0.19 mm (0.0011/0.0074 in.)

Top and Center Compression Ring End Gap

New Bore ..................................................................................................0.30/0.55 mm (0.011/0.021 in.)

Used Bore (Max.)......................................................................................0.94 mm (0.037 in.)

Piston Thrust Face O.D.²

New ...........................................................................................................89.953/89.967 mm (3.5414/3.5420 in.)

Max. Wear Limit .....................................................................................89.925 mm (3.540 in.)

Piston Thrust Face-to-Cylinder Bore² Running Clearance

New............................................................................................................0.033/0.72 mm (0.0013/0.0028 in.)

Starter Assembly

Thru Bolt Torque

ȱ Ȭ¢ȱǻȱĞǼ ..................................................................5.6-9.0 N·m (49-79 in. lb.)

Mounting Screw Torque.................................................................................15.3 N·m (135 in. lb.)

Brush Holder Mounting Screw Torque

Delco-Remy Starter..................................................................................2.5-3.3 N·m (22-29 in. lb.)

Solenoid (Starter)

Mounting Hardware Torque

Delco-Remy Starter..................................................................................4.0-6.0 N·m (35-53 in. lb.)

Nut, Positive (+) Brush Lead Torque

Delco-Remy Starter..................................................................................8.0-11.0 N·m (71-97 in. lb.)

Stator

Mounting Screw Torque.................................................................................6.2 N·m (55 in. lb.)

Throttle/Choke Control Bracket

Fastener Torque...............................................................................................9.9 N·m (88 in. lb.)

Valve Cover

Valve Cover Fastener Torque.........................................................................7.9 N·m (70 in. lb.)

Valves and Valve Lifters

¢ȱȱĞȱȱȱȱ .........................0.012/0.050 mm (0.0004/0.0019 in.)

ȱȱȬȬȱȱȱ .............................0.038/0.076 mm (0.0015/0.0030 in.)

Exhaust Valve Stem-to-Valve Guide Running Clearance..........................0.050/0.088 mm (0.0020/0.0035 in.)

ȱȱȱǯǯ

New............................................................................................................7.038/7.058 mm (0.2771/0.2779 in.)

Max. Wear Limit.......................................................................................7.135 mm (0.2809 in.)

¡ȱȱȱǯǯ

New............................................................................................................7.038/7.058 mm (0.2771/0.2779 in.)

Max. Wear Limit.......................................................................................7.159 mm (0.2819 in.)

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Kohler CV1000 User Manual Page 15