Kohler CV1000 User Manual download pdf (Page 77)

8.1

Section 8

Disassembly

WARNING: Accidental Starts!

Disabling engine. Accidental starting can cause severe injury or death. Before working on the engine or equipment,

ȱȱȱȱǱȱŗǼȱȱȱȱȱǻǼǯȱŘǼȱȱȱǻȬǼȱĴ¢ȱȱȱĴ¢ǯ

Clean all parts thoroughly as the engine is

disassembled. Only clean parts can be accurately

inspected and gauged for wear or damage. There

are many commercially available cleaners that will

quickly remove grease, oil and grime from engine

parts. When such a cleaner is used, follow the

manufacturer’s instructions and safety precautions

carefully.

Make sure all traces of the cleaner are removed before

the engine is reassembled and placed into operation.

Even small amounts of these cleaners can quickly

break down the lubricating properties of engine oil.

Typical Disassembly Sequence

The following sequence is suggested for complete

engine disassembly. The sequence can be varied to

accommodate options or special equipment.

1. Disconnect spark plug leads.

ȱ Řǯȱ ȱěȱȱ¢ǯ

ȱ řǯȱ ȱȱȱȱȱȱȱęǯ

ȱ Śǯȱ ȱĝǯ

5. Remove cylinder shrouds and blower housing.

6. Remove electric starter motor.

7. Remove air cleaner assembly.

8. Remove fuel pump.

9. Remove control bracket, governor springs and

lever.

10. Remove carburetor.

11. Remove intake manifold.

12. Remove Oil Sentry™ (if equipped).

ŗřǯȱ ȱĝȱȱȱǯ

14. Remove oil cooler.

ȱŗśǯȱ ȱȱęȱǯ

16. Remove ignition modules.

17. Remove grass screen and cooling fan.

ŗŞǯȱ ȱĚ¢ǯ

ȱŗşǯȱ ȱǰȱęȬȱȱȱ

harness.

20. Remove backing shroud assembly.

21. Remove spark plugs.

22. Remove valve covers.

ȱŘřǯȱ ȱ¢ȱȱȱ¢ȱĞǯ

24. Remove breather assembly.

25. Remove oil pan assembly.

ȱŘŜǯȱ ȱĞǯ

27. Remove connecting rods with pistons and rings.

ȱŘŞǯȱ ȱĞǯ

29. Removal of governor gear.

ȱřŖǯȱ ȱȱȱ¢ǰȱȱĞȱȱǯ

ȱřŗǯȱ ȱĞȱȱȱȱȱǯ

ȱřŘǯȱ ȱĚ¢ȱȱȱȱȱǯ

33. Removal of main bearings.

Disconnect Spark Plug Leads

1. Disconnect the leads from the spark plugs. See

ȱŞȬŗǯ

Ǳȱ ȱȱȱ¢ǰȱȱȱȱȱȱ

plug lead.

Figure 8-1. Disconnect Spark Plug Leads.

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Kohler CV1000 User Manual Page 77

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