Kohler K-6546-3-96 Installation Guide Page 2

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1015927-2-B Kohler Co.
BEFORE YOU BEGIN
Please leave these instructions with the consumer as they
contain important care, cleaning, and maintenance information.
SPECIFICATIONS
Fixture dimensions are nominal and conform to tolerances by ANSI
Standard A112.19.1M.
LEGEND
3-hole
Tile-in sink, 4-hole
Outlet 3-5/8” Dia.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Faucet holes, undercounter 2-3/8” Dia.. . . . . . . . . . . . . . . . . . . . . . .
Faucet holes, tile-in 1-3/8” Dia.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(T) Drain typically = 14”.
BASIN SIZE K-6534-*
Side To Side Front To Back Depth
13-5/8” (34.6cm) 15-3/16” (38.6cm) 8” (20.3cm)
BASIN SIZE K-6546-*, K-14579-KG-*, K-14580-KG-*
Side To Side Front To Back Depth
29-1/2” (74.9cm) 15-3/16” (38.6cm) 8” (20.3cm)
NOTES
Please read these instructions before you begin.
Risk of poor installation. Proper selection of
tile is critical; Kohler recommends tile 3/8” (1cm) thick. Because of
the variance in tile thickness and other properties, provide a sample
of the tile to your carpenter, tiler, plumber, and any other contractor
involved in the project. Because of the variety of tiles available, take
careful measurements prior to installation. It is very important that
all contractors discuss the requirements of the project with each
other.
Due to the variety of installations possible with these sinks,
installation may require procedures other than those described in
these instructions.
The cabinet and frame shown in these instructions are generic and
may not represent actual design or structure.
Due to the special nature of this installation, Kohler Co.
recommends that an experienced cabinet maker build the new
cabinet or modify an existing cabinet for this sink.
To ensure proper sink fit in the cabinet and support frame, Kohler
recommends providing the cabinet maker with the actual sink to be
installed.
Prior to installation, unpack new sink and carefully inspect for
damage.
To prevent damage, place the sink back in its original packing
carton until ready for installation.
All information in these instructions is based on the latest product
information available at the time of publication. Kohler Co. reserves
the right to make changes in product characteristics, packaging, or
availability at any time without notice.
Do not use adhesives or adhesive sealants with this product.
TOOLS & MATERIALS REQUIRED
Variable speed drill
Support frame members
1/2” dia. drill bit
Saber or keyhole saw
1-3/8” dia. hole saw
Ruler and pencil
Sanding block
Sealant
Sandpaper (asst. grits)
Safety glasses
Orbital sander (optional)
New faucet (optional)
UNDERCOUNTER INSTALLATION
FAUCET CHECK
1.
Check to see if the faucet can be completely assembled on the
countertop being used. Measure the countertop thickness and
the available shank length between the base of the faucet
assembly and the mounting nut. If it can, proceed with the
installation. (If it cannot, select another faucet or thinner
countertop.) See Fig. #1.

 
  
CABINET/SUPPORT FRAME
CONSTRUCTION
1. See Fig. #2. Measure the actual size of the kitchen sink,
including apron. The cabinet opening should equal the maximum
sink/apron dimensions to ensure a minimum gap between the
sink apron and the cabinet. Reference the chart in Fig. #2 to
determine the cabinet opening height. The sink dimensions
shown on the cover of these instructions are for reference only.
If sink is not available at time of installation, make
allowances to add wood filler strips/spacers to the cabinet opening
after cabinet is installed and before sink is installed.
INSTALLATION
TYPE
DIMENSION “H”
Undercounter Max. Apron Height
Tile-in
Maximum Apron Height
Less Underlayment and
Tile Thickness
Solid Surface Max. Apron Height

     
 

  
  
2. See Fig. #3. Before proceeding, determine if the sink will be flush
with or extend slightly beyond the front of the cabinet. The sink
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