Kohler CV1000 User Manual Page 12
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- Table of contents
- TROUBLESHOOTING
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1.8
Section 1
Safety and General Information
Carburetor, Intake Manifold, and Air Cleaner
ȱȱȱȱ
Torque Using Sequence in Two Stages.................................................ęȱȱŗŜǯşȱȉȱǻŗśŖȱǯȱǯǼ
ȱ ȱ ę¢ȱȱŘŘǯŜȱȉȱǻŘŖŖȱǯȱǯǼ
Carburetor/Air Cleaner Mounting Nut Torque..........................................7.9 N·m (70 in. lb.)
ȱȱȱȱȱǻȱȱǼ...................9.9 N·m (88 in. lb.)
Control Bracket
ȱȱǻȱȱȱȱȱǼȱ .........9.9 N·m (88 in. lb.)
Connecting Rod
Cap Fastener Torque (torque in increments)...............................................11.3 N·m (100 in. lb.)
ȱȱǯǯȱȓȱŝŖǚ
New............................................................................................................44.030/44.037 mm (1.7334/1.7337 in.)
Max. Wear Limit.......................................................................................0.070 mm (0.0028 in.)
Connecting Rod-to-Crankpin Running Clearance
New............................................................................................................0.030/0.055 mm (0.0012/0.0022 in.)
Max. Wear Limit.......................................................................................0.070 mm (0.0028 in.)
Connecting Rod-to-Crankpin Side Clearance.............................................0.30/0.59 mm (0.0118/0.0232 in.)
Connecting Rod-to-Piston Pin Running Clearance....................................0.015/0.028 mm (0.0006/0.0011 in.)
ȱȱȱǯǯȱȓȱŝŖǚ
New............................................................................................................19.015/19.023 mm (0.7486/0.7489 in.)
Max. Wear Limit.......................................................................................19.036 mm (0.7494 in.)
Crankcase
ȱȱĞȱȱǯǯ
New............................................................................................................8.025/8.050 mm (0.3159/0.3169 in.)
Max. Wear Limit.......................................................................................8.088 mm (0.3184 in.)
Breather Cover Fastener Torque...................................................................5.7 N·m (51 in. lb.)
Oil Drain Plug Torque....................................................................................ŘŗǯŚȱȉȱǻŗśǯŝȱĞǯȱǯǼ
Oil Pan
Oil Pan Fastener Torque.................................................................................24.4 N·m (216 in. lb.)
Crankshaft
End Play (Free)................................................................................................0.30/1.50 mm (0.011/0.059 in.)
ĞȱȱǻȱǼ
New, Without Main Bearing...................................................................50.00/50.025 mm (1.9685/1.969 in.)
ȱ ȱȱȱ ..................................................................45.040/45.145 mm (1.7732/1.7773 in.)
Max. Wear Limit.......................................................................................45.158 mm (1.7778 in.)
ĞȱȱȱȱǻǼ
Running Clearance - New ......................................................................0.040/0.167 mm (0.0015/0.0065 in.)
ĞȱȱǻȱȱǼȱȬȱǰȱȱ ...............................50.025/50.00 mm (1.9694/1.9685 in.)
- SERVICE MANUAL 1
- COMMAND PRO 1
- Contents 3
- Section 1 10
- Tools & Aids 19
- Section 2 19
- Section 3 23
- Troubleshooting 23
- Section 4 27
- Section 5 29
- Fuel System and Governor 29
- Test Conclusion 30
- Disassembly/Overhaul 37
- Section 6 45
- Lubrication System 45
- Operating 46
- Range 46
- Section 7 51
- Temperature Battery Required 53
- Fixed Timing System 54
- Operation 56
- $PS5HFWL¿HU5HJXODWRUV 64
- Section 8 77
- Disassembly 77
- Section 9 100
- Inspection and Reconditioning 100
- Section 10 107
- Reassembly 107
- KohlerEngines.com 138
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