Kohler Command CV730 User Manual download pdf (Page 143)

8.27

Section 8

Electrical System and Components

Retaining Ring Installation

1. Position the retaining ring in the groove in one of

the inner halves. Assemble the other half over the

top and slide on the outer collar.

2. Be certain the drive components are installed in

correct sequence onto the armature shaft.

3. Slip the tool over the end of the armature shaft, so

the retaining ring inside is resting on the end of

the shaft. Hold the tool with one hand, exerting

slight pressure toward the starter. Tap the top of

the tool with a hammer until you feel the

retaining ring snap into the groove. Disassemble

and remove the tool.

4. Squeeze the retaining ring with a pliers to

compress it into the groove.

5. Assemble the inner halves with the larger cavity

around the spring retainer (see Figure 8-38). Slide

the collar over them and thread the center screw

in until resistance is felt.

Figure 8-38. Assembling Larger Inner Half Around

Spring Retainer.

6. Hold the base of the tool with a 1-1/8" wrench

and turn the center screw clockwise with a 1/2" or

13 mm wrench to draw the spring retainer up

around the retaining ring. Stop turning when

resistance increases. Disassemble and remove the

tool.

7. Reinstall the dust cover.

Starter Disassembly

1. Remove the drive components following the

instructions for servicing the drive.

2. Locate the small raised line on the edge of the

drive end cap. On starters with Style ‘‘A’’

commutator end caps, it will be aligned with a

pre-marked line on the starter frame. The frame is

not pre-marked on starters with Style ‘‘B’’ end

caps. Place a piece of masking tape on the frame

and mark a line on the tape in line with the raised

line on the end cap. See Figure 8-41.

3. Remove the thru bolts.

4. Remove the commutator end cap with brushes and

brush springs (Style ‘‘A’’). Style ‘‘B’’ end caps

remove as a separate piece with the brushes and

carrier remaining in the frame.

5. Remove the drive end cap.

6. Remove the armature and thrust washer (if so

equipped) from inside the starter frame.

7. Remove the brush/carrier assembly from the frame

(Style ‘‘B’’ starters).

Style ‘‘A’’ End Cap Brush Replacement

1. Remove the brush springs from the pockets in the

brush holder. See Figure 8-39.

2. Remove the self-tapping screws, negative (-)

brushes, and plastic brush holder.

3. Remove the hex flange nut and fiber washer from

the stud terminal.

Remove the stud terminal with the positive (+)

brushes and plastic insulating bushing from the

end cap.

4. Install the insulating bushing on the stud terminal

of the new positive (+) brushes. Install the stud

terminal into the commutator end cap. Secure the

stud with the fiber washer and hex flange screw.

5. Install the brush holder, new negative (-) brushes,

and self-tapping screws.

6. Install the brush springs and brushes into the

pockets in the brush holder. Make sure the

chamfered sides of the brushes are away from the

brush springs.

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Kohler Command CV730 User Manual Page 143

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