Kohler Command CV730 User Manual download pdf (Page 146)

8.30

Section 8

Electrical System and Components

Starter Disassembly

1. Disconnect the lead wire from the solenoid.

2. Remove the hex nuts securing the solenoid, and

remove the solenoid from the starter assembly.

3. Remove the two thru bolts.

4. Remove the commutator end cap.

5. Remove the insulator and the brush springs from

the brush spring holder.

6. Remove the armature from the frame.

7. Remove the drive lever and the armature from

the drive end cap.

NOTE: When removing the lever and the

armature be careful not to lose the thrust

washer.

8. The stop collar consists of two similar pieces held

in place by being snapped over a retainer. The

retainer is held in place by a groove in the

armature shaft. To remove the stop collar the two

pieces must be pried off the retainer.

9. When the stop collars are removed the retainer

can be removed from the armature shaft. Do not

reuse the retainer.

Brush Replacement

The brushes in the starter are part of the starter frame.

Brush kit, Kohler Part No. 52 221 01-S, contains four

replacement brushes and springs. If replacement is

necessary, all four brushes should be replaced.

1. Remove the brushes from the brush holder, and

remove the brush holder from the frame.

2. Cut the brush lead wire at the edge of the post

with a pair of nippers.

3. File off any burrs on the post.

4. The replacement brushes have a solid portion

which should be crimped on the post.

5. Solder the crimped portion to the post.

6. Replace the brush holder in the frame and place

the brushes in the brush holder. Reinstall the

springs.

Starter Service

Every 500 hours of operation (or annually, whichever

comes first), solenoid shift starters must be

disassembled, cleaned and relubricated. Apply starter

lubricant (see Section 2) to the lever and shaft. Failure

to do so could result in an accumulation of dirt or

debris that might prevent the engine from starting and

could cause damage to the starter or the flywheel.

Service may be necessary more frequently under

dusty or dirty conditions.

Starter Reassembly

1. Insert the rear stop collar on the armature shaft.

2. Place the retainer in the groove on the armature

shaft.

NOTE: Always use a new retainer. Tighten the

retainer in the groove to secure.

3. Fit the front stop collar over the shaft and bring

the front and the rear stop collars together over

the retainer. Using two pairs of pliers apply even

force to the two collars until they snap over the

retainer and nest into one another.

4. Reassemble the remaining components of the

starter in reverse order from disassembly.

Delco-Remy Starters

Figure 8-44. Completed Delco-Remy Starter.

Starter Disassembly

1. Remove the hex nut and disconnect the positive

(+) brush lead/bracket from the solenoid terminal.

2. Remove the three screws securing the solenoid to

the starter. See Figure 8-45.

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Kohler Command CV730 User Manual Page 146

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