Kohler 3.5CFZ User Manual Page 3
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TP-5695 12/93 Table of Contents
Table of Contents
SUBJECT PAGE SUBJECT PAGE
Safety Precautions and Instructions i. . . . . . .
Reference Material viii. . . . . . . . . . . . . . . . . . . . . . .
Routine Service Parts x. . .. . .. . .. . .. . .. . .. . ..
Glossary of Abbreviations xi. . . . . . . . . . . . . . . .
Section 1. Specifications 1-1. . . . . . . . . . . . . . . . . .
Introduction 1-1. . .. . .. . .. . .. . .. . .. . .. . .. . .. . ..
Specifications 1-1. . .. . .. . .. . .. . .. . .. . .. . .. . .. .
General Specifications 1-1. . .. . .. . .. . .. . .. . ..
Generator 1-2. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .
Engine 1-3. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .
Accessories 1-5. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .
Service Views 1-6. . .. . .. . .. . .. . .. . .. . .. . .. . .. .
Section 2. Operation 2-1. . . . . . . . . . . . . . . . . . . . . .
Prestart Checks 2-1. . .. . .. . .. . .. . .. . .. . .. . .. . .
Controller 2-2. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .
Starting 2-3. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . ..
Stopping 2-3. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .
Circuit Protection 2-4. . .. . .. . .. . .. . .. . .. . .. . .. .
Engine Safety Shutdown Switches 2-4. . .. . .. . .. .
Remote Panels (Optional) 2-6. . .. . .. . .. . .. . .. . .
Section 3. Scheduled Maintenance 3-1. . . . . . . . .
Service Schedule 3-2. . .. . .. . .. . .. . .. . .. . .. . .. .
Lubrication System 3-4. . .. . .. . .. . .. . .. . .. . .. . .
Specifications 3-4. . .. . .. . .. . .. . .. . .. . .. . .. . .
Oil Check 3-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adding Oil 3-5. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .
Oil Change/Oil Filter Change 3-5. . .. . .. . .. . .. .
Fuel System 3-6. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .
Specifications 3-6. . .. . .. . .. . .. . .. . .. . .. . .. . .
Fuel Pump Screen 3-7. . .. . .. . .. . .. . .. . .. . .. .
Carburetor/Choke Lubrication 3-8. . .. . .. . .. . ..
Carburetor Adjustments 3-8. . .. . .. . .. . .. . .. . .
Ignition System 3-9. . .. . .. . .. . .. . .. . .. . .. . .. . ..
Ignition System Service 3-9. . .. . .. . .. . .. . .. . .
Spark Plugs 3-9. . .. . .. . .. . .. . .. . .. . .. . .. . ..
Cooling Systems—Closed/Heat Exchanger 3-12. . .
Filling and Checking 3-12. . .. . .. . .. . .. . .. . .. . .
Flushing and Cleaning 3-14. . .. . .. . .. . .. . .. . ..
Anticorrosion Zinc 3-16. . .. . .. . .. . .. . .. . .. . .. .
Pressure Cap 3-17. . . .. . .. . .. . .. . .. . .. . .. . .. .
Siphon Break 3-17. . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Cleaner and Mixing Elbow 3-17. . .. . .. . .. . .. . .
Servicing Air Cleaner 3-17. . .. . .. . .. . .. . .. . .. .
Servicing Mixing Elbow 3-17. . .. . .. . .. . .. . .. . ..
Battery 3-18. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .
Cleaning 3-18. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .
Checking Electrolyte Level 3-18. . .. . .. . .. . .. . ..
Checking Specific Gravity 3-18. . .. . .. . .. . .. . ..
Charging 3-19.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve Adjustment 3-20. . .. . .. . .. . .. . .. . .. . .. . .. .
Governor 3-22. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .
Lubrication 3-22. . .. . .. . .. . .. . .. . .. . .. . .. . .. .
Governor Adjustment 3-22. . .. . .. . .. . .. . .. . .. .
Wattage Requirements 3-23. . .. . .. . .. . .. . .. . .. . .
Generator Service 3-23. . .. . .. . .. . .. . .. . .. . .. . ..
General 3-23. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .
Storage Procedure 3-24. . .. . .. . .. . .. . .. . .. . .. . .
Section 4. Troubleshooting 4-1. . . . . . . . . . . . . . . .
Engine 4-1. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .
Electrical System 4-3. . .. . .. . .. . .. . .. . .. . .. . .. .
Generator 4-4. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .
Section 5. Wiring Diagrams 5-1. . . . . . . . . . . . . . .
Section 6. Installation 6-1. . . . . . . . . . . . . . . . . . . . .
Introduction 6-1. . .. . .. . .. . .. . .. . .. . .. . .. . .. . ..
Generator Selection and
Wattage Requirements 6-1. . .. . .. . .. . .. . .. . .. . .
Lighting Load 6-1. . .. . .. . .. . .. . .. . .. . .. . .. . .
Motor Loads 6-1. . .. . .. . .. . .. . .. . .. . .. . .. . ..
Appliance Loads 6-2. . .. . .. . .. . .. . .. . .. . .. . .
Kilowatt Derating 6-2. . .. . .. . .. . .. . .. . .. . .. . .
Location 6-4. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . ..
General 6-4. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .
Space 6-4. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .
Mounting 6-4. . .. . .. . .. . .. . .. . .. . .. . .. . .. . ..
Ventilation 6-4. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .
Fuel Systems 6-5. . .. . .. . .. . .. . .. . .. . .. . .. . .. .
Fuel Supply 6-5. . .. . .. . .. . .. . .. . .. . .. . .. . ..
Anti-Siphon Provisions 6-6. . .. . .. . .. . .. . .. . ..
Fuel Lines 6-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Pump Lift Capabilities and
Fuel Consumption 6-6. . .. . .. . .. . .. . .. . .. . .. .
Cooling Systems 6-7. . .. . .. . .. . .. . .. . .. . .. . .. .
General 6-7. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .
Closed/Heat Exchanger 6-8. . .. . .. . .. . .. . .. . .
Exhaust Systems 6-9. . .. . .. . .. . .. . .. . .. . .. . .. .
General 6-9. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .
Above Waterline 6-11. . . . . . . . . . . . . . . . . . . . . . . .
Mid/Below Waterline 6-11. . . . . . . . . . . . . . . . . . . . .
Electrical Systems 6-12. . . . . . . . . . . . . . . . . . . . . . . . .
AC Voltage Connections 6-12. . .. . .. . .. . .. . .. . .
Installation in Steel or Aluminum Vessels 6-12. . .
Battery 6-13. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .
Wiring 6-13. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .
Remote Start Switch Connection 6-14. . .. . .. . ..
Section 7. Installation Drawings 7-1. . . . . . . . . . .
Section 8. Parts Ordering Instructions 8-1. . . . .
Section 9. Operating Hour Service Log 9-1. . . . .
- Operation and 1
- Installation Manual 1
- California Proposition 65 2
- Table of Contents 3
- HAZARDOUS VOLTAGE/ 4
- ELECTRICAL SHOCK 4
- EXHAUST SYSTEM 5
- FUEL SYSTEM 7
- ACCIDENTAL STARTING 8
- MOVING PARTS 8
- HOT PARTS 8
- ENGINE BACKFIRE/FLASH FIRE 9
- HAZARDOUS NOISE 9
- Reference Material 11
- Commercial Vessels 12
- Additional References 12
- Routine Service Parts 13
- Glossary of Abbreviations 14
- Section 1. Specifications 16
- Generator 17
- Engine (Continued) 19
- Accessories 20
- Service Views 21
- Section 2. Operation 22
- Controller 23
- Starting 24
- Stopping 24
- Circuit Protection 25
- Engine Safety 25
- Shutdown Switches 25
- High Water Temperature 26
- Shutdown Switch 26
- High Exhaust Temperature 26
- Remote Panels (Optional) 27
- Remote Start and Four-Meter 28
- Panel Kit 28
- Service Schedule 30
- Service Schedule (Continued) 31
- Lubrication System 32
- Adding Oil 33
- Oil Change/Oil Filter Change 33
- Fuel System 34
- Fuel Pump Screen 35
- Carburetor/Choke Lubrication 36
- Carburetor Adjustments 36
- Ignition System 37
- 1. 0.028--0.031 in 39
- (0.7--0.8 mm) Gap 39
- 2. Spark Plug Electrodes 39
- Cooling Systems— 40
- Closed/Heat Exchanger 40
- Flushing and Cleaning 42
- Anticorrosion Zinc 44
- Air Cleaner and 45
- Mixing Elbow 45
- Cleaning 46
- Checking Electrolyte Level 46
- Checking Specific Gravity 46
- Charging 47
- Valve Adjustment 48
- Governor 50
- Wattage Requirements 51
- Generator Service 51
- Storage Procedure 52
- Section 4. Troubleshooting 53
- Electrical System 55
- 246482-D 57
- Electro Switch 59
- (Early Rectangular Design) 59
- (Newer Round Design) 59
- Configuration--Figure 5-4 60
- Figure 5-5 (Single Pole) 60
- 120/240- or 110/220-Volt 61
- Configuration--Figure 5-6 61
- Section 6. Installation 63
- Appliance Loads 64
- Kilowatt Derating 64
- TOTAL HOURS 65
- Fuel Systems 67
- Anti-Siphon Provisions 68
- Fuel Lines 68
- Fuel Consumption 68
- Cooling Systems 69
- Exhaust Systems 71
- Electrical Systems 74
- 1. Battery Positive (+) 75
- Connection 75
- 2. Battery Negative (--) 75
- ADV-5792-D 77
- TP-5695 12/93 81
- PRINTED IN U.S.A 81
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