Kohler 3.5CFZ User Manual Page 8
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- Table of contents
- TROUBLESHOOTING
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TP-5695 12/93 Safety Precautions and Instructions v
ACCIDENTAL STARTING
WARNING
Accidental starting.
Can cause severe injury or death.
Disconnect battery cables before working on
generator set (negative lead first and reconnect it
last).
Accidental starting can cause severe injury or
death. Disconnect battery cables (remove negative
lead first and reconnect it last) to disable generator set
before working on any equipment connected to
generator. The generator set can be started by remote
start/stop switch unless this precaution is followed.
MOVING PARTS
WARNING
Rotating parts.
Can cause severe injury or death.
Do not operate generator set without all guards,
screens, or covers in place.
Flying projectiles can cause severe injury or death.
Retorque all crankshaft and rotor hardware after
servicing. When making adjustments or servicing
generator set, do not loosen crankshaft hardware or
rotor thru-bolt. If rotating crankshaft manually, direction
should be clockwise only. Turning crankshaft bolt or
rotor thru-bolt counterclockwise can loosen hardware
and result in serious personal injury from hardware or
pulley flying off engine while unit is running.
Exposed moving parts can cause severe injury or
death. Additional Precautions Regarding Sound Shield
Equipped Models:
Some scheduled maintenance procedures require the
generator set to be running while performing service. If
the sound shield has been removed leaving belts and
pulleys exposed, be especially careful of this area.
Exposed moving parts can cause severe injury or
death. Keep hands, feet, hair, clothing, and test leads
away from belts and pulleys when unit is running.
Replace guards, covers, and screens before operating
generator set.
HOT PARTS
WARNING
Hot engine and exhaust system.
Can cause severe injury or death.
Donotworkongeneratorsetuntilunitis allowed to
cool.
Hot parts can cause severe injury or death. Do not
touchhot engineparts.Anenginegetshotwhilerunning
and exhaust system components get extremely hot.
WARNING
Hot coolant and steam.
Can cause severe injury or death.
Before removing pressure cap stop generator,
allow to cool and loosen pressure cap to relieve
pressure.
Hot coolant can cause severe injury or death. Allow
engine to cool and release pressure from cooling
system before opening pressure cap. To release
pressure, cover the pressure cap with a thick cloththen
turn it slowly counterclockwise to the first stop. After
pressure has been completely released and the engine
has cooled, remove cap. If generator set is equipped
withacoolantrecoverytank,checkcoolantlevelattank.
- Operation and 1
- Installation Manual 1
- California Proposition 65 2
- Table of Contents 3
- HAZARDOUS VOLTAGE/ 4
- ELECTRICAL SHOCK 4
- EXHAUST SYSTEM 5
- FUEL SYSTEM 7
- ACCIDENTAL STARTING 8
- MOVING PARTS 8
- HOT PARTS 8
- ENGINE BACKFIRE/FLASH FIRE 9
- HAZARDOUS NOISE 9
- Reference Material 11
- Commercial Vessels 12
- Additional References 12
- Routine Service Parts 13
- Glossary of Abbreviations 14
- Section 1. Specifications 16
- Generator 17
- Engine (Continued) 19
- Accessories 20
- Service Views 21
- Section 2. Operation 22
- Controller 23
- Starting 24
- Stopping 24
- Circuit Protection 25
- Engine Safety 25
- Shutdown Switches 25
- High Water Temperature 26
- Shutdown Switch 26
- High Exhaust Temperature 26
- Remote Panels (Optional) 27
- Remote Start and Four-Meter 28
- Panel Kit 28
- Service Schedule 30
- Service Schedule (Continued) 31
- Lubrication System 32
- Adding Oil 33
- Oil Change/Oil Filter Change 33
- Fuel System 34
- Fuel Pump Screen 35
- Carburetor/Choke Lubrication 36
- Carburetor Adjustments 36
- Ignition System 37
- 1. 0.028--0.031 in 39
- (0.7--0.8 mm) Gap 39
- 2. Spark Plug Electrodes 39
- Cooling Systems— 40
- Closed/Heat Exchanger 40
- Flushing and Cleaning 42
- Anticorrosion Zinc 44
- Air Cleaner and 45
- Mixing Elbow 45
- Cleaning 46
- Checking Electrolyte Level 46
- Checking Specific Gravity 46
- Charging 47
- Valve Adjustment 48
- Governor 50
- Wattage Requirements 51
- Generator Service 51
- Storage Procedure 52
- Section 4. Troubleshooting 53
- Electrical System 55
- 246482-D 57
- Electro Switch 59
- (Early Rectangular Design) 59
- (Newer Round Design) 59
- Configuration--Figure 5-4 60
- Figure 5-5 (Single Pole) 60
- 120/240- or 110/220-Volt 61
- Configuration--Figure 5-6 61
- Section 6. Installation 63
- Appliance Loads 64
- Kilowatt Derating 64
- TOTAL HOURS 65
- Fuel Systems 67
- Anti-Siphon Provisions 68
- Fuel Lines 68
- Fuel Consumption 68
- Cooling Systems 69
- Exhaust Systems 71
- Electrical Systems 74
- 1. Battery Positive (+) 75
- Connection 75
- 2. Battery Negative (--) 75
- ADV-5792-D 77
- TP-5695 12/93 81
- PRINTED IN U.S.A 81
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