Kohler 3.5CFZ User Manual Page 22
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- TROUBLESHOOTING
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TP-5695 12/93 Operation 2-1
Section 2. Operation
Prestart Checks
To insure continued satisfactory operation, the following
items should be checked before each start-up.
BACKFIRE FLAME ARRESTOR: Air cleaner must be
cleanandproperlyinstalledtopreventunfilteredairfrom
entering engine. See Maintenance--Air Cleaner.
BATTERY: Remove caps and check the electrolyte
level of each cell (batteries with filler caps only); add
distilled water if necessary. Check to make sure it is
connected correctly. Battery installation and
connections must meet Coast Guard Standards.
Battery should be serviced by authorized personnel
only. See Maintenance--Battery.
COMPARTMENT: Keep the engine room or
compartment clean and dry. Check for fuel or oil leaks.
Check the condition of fuel system, exhaust piping,
hoses, and muffler; have any faulty components
repaired before getting underway. Open hatch to air out
compartment and use “ignition-protected” bilge
blowers, if required, to clear fumes from area before
each start-up. If fuel leaks, fumes, exhaust gases, or
electrical sparks are noted, arrange for qualified
personnel to make necessary repairs before operating
generator set.
FUEL LEVEL: Make sure the fuel tanks are full andthe
fuel system primed for operation. See
Maintenance--Fuel System.
OIL LEVEL: Should be at or near Max. mark. Add oil as
neededtobringlevelupto this range. See Maintenance
Lubrication System.
COOLING: The coolant level on closed-type heat
exchanger systems can be checked using the coolant
recoverytank, ifused.The MIN markindicatesfullwhen
coldandtheMAXmarkindicatesfullwhen hot. Maintain
the coolant level between these marks. It is
recommended that coolant level on closed systems be
periodically checked by removing pressure cap. Do not
solely rely on level in coolant recovery tank.
Add fresh coolant until level is just below overflow tube
opening. See Maintenance--Cooling Systems.
SEAWATER PUMP PRIMING: The seawater pump
must be primed before initial start-up. To prime pump,
close seacock and remove the hose from water filter
outlet. Fill hose and pump with clean water. Replace
hose and open seacock. Check for pump operating on
start-up by observing water discharge from exhaust
outlet.
- Operation and 1
- Installation Manual 1
- California Proposition 65 2
- Table of Contents 3
- HAZARDOUS VOLTAGE/ 4
- ELECTRICAL SHOCK 4
- EXHAUST SYSTEM 5
- FUEL SYSTEM 7
- ACCIDENTAL STARTING 8
- MOVING PARTS 8
- HOT PARTS 8
- ENGINE BACKFIRE/FLASH FIRE 9
- HAZARDOUS NOISE 9
- Reference Material 11
- Commercial Vessels 12
- Additional References 12
- Routine Service Parts 13
- Glossary of Abbreviations 14
- Section 1. Specifications 16
- Generator 17
- Engine (Continued) 19
- Accessories 20
- Service Views 21
- Section 2. Operation 22
- Controller 23
- Starting 24
- Stopping 24
- Circuit Protection 25
- Engine Safety 25
- Shutdown Switches 25
- High Water Temperature 26
- Shutdown Switch 26
- High Exhaust Temperature 26
- Remote Panels (Optional) 27
- Remote Start and Four-Meter 28
- Panel Kit 28
- Service Schedule 30
- Service Schedule (Continued) 31
- Lubrication System 32
- Adding Oil 33
- Oil Change/Oil Filter Change 33
- Fuel System 34
- Fuel Pump Screen 35
- Carburetor/Choke Lubrication 36
- Carburetor Adjustments 36
- Ignition System 37
- 1. 0.028--0.031 in 39
- (0.7--0.8 mm) Gap 39
- 2. Spark Plug Electrodes 39
- Cooling Systems— 40
- Closed/Heat Exchanger 40
- Flushing and Cleaning 42
- Anticorrosion Zinc 44
- Air Cleaner and 45
- Mixing Elbow 45
- Cleaning 46
- Checking Electrolyte Level 46
- Checking Specific Gravity 46
- Charging 47
- Valve Adjustment 48
- Governor 50
- Wattage Requirements 51
- Generator Service 51
- Storage Procedure 52
- Section 4. Troubleshooting 53
- Electrical System 55
- 246482-D 57
- Electro Switch 59
- (Early Rectangular Design) 59
- (Newer Round Design) 59
- Configuration--Figure 5-4 60
- Figure 5-5 (Single Pole) 60
- 120/240- or 110/220-Volt 61
- Configuration--Figure 5-6 61
- Section 6. Installation 63
- Appliance Loads 64
- Kilowatt Derating 64
- TOTAL HOURS 65
- Fuel Systems 67
- Anti-Siphon Provisions 68
- Fuel Lines 68
- Fuel Consumption 68
- Cooling Systems 69
- Exhaust Systems 71
- Electrical Systems 74
- 1. Battery Positive (+) 75
- Connection 75
- 2. Battery Negative (--) 75
- ADV-5792-D 77
- TP-5695 12/93 81
- PRINTED IN U.S.A 81
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