Kohler 3.5CFZ User Manual Page 7
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- TROUBLESHOOTING
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TP-5695 12/93iv Safety Precautions and Instructions
FUEL SYSTEM
WARNING
Explosion.
Gasoline vapors can cause explosion and
severe injury or death.
Before starting generator set, operate blower 4
minutes and check engine compartment for
gasoline vapors.
WARNING
Explosive fuel vapors.
Can cause severe injury or death.
Useextreme carewhenhandling,storing,
and using fuels.
Explosive fuel vapors can cause severe injury or
death.Allfuelsarehighlyexplosiveinavaporstate.Use
extreme care when handling, storing, and using fuels.
Store fuel in a well-ventilated area away from
spark-producing equipment and out of the reach of
children. Never add fuel to the tank while the engine is
running since spilled fuel may ignite on contact with hot
parts or from ignition spark. Do not smoke or permit
flame or sparkto occur near potential sources of spilled
fuelorfuelvapors.Keepfuellinesand connections tight
and in good condition—don’t replace flexible fuel lines
with rigid lines. Flexible sections are used to avoid
breakage due to vibration.Should any fuel leakage, fuel
accumulation, or electrical sparks be noted, DO NOT
OPERATE GENERATOR SET. Have systems repaired
before resuming generator operation.
Explosive fuel vapors can cause severe injury or
death. Additional precautions must be taken when
using the following fuels:
Gasoline—Store gasoline only in approved red
containers clearly marked GASOLINE. Do not store
gasoline in any occupied building.
Explosive fuel vapors can cause severe injury or
death. Gasoline vapors can explode and can cause
death or severe injury. USCG Regulation 33CFR183
requires all electrical devices (ship-to-shore transfer
switch,remotestartpanel,etc.)tobe“ignitionprotected”
whenusedinagasoline(gaseous)-fueledenvironment.
These electrical devices are not “ignition protected” and
are not certified to operate in a gasoline
(gaseous)-fueled environment such as engine room or
near fuel tanks. Acceptable locations would be
wheelhouseorotherlivingareasshelteredfromrainand
water splash.
Explosive fuel vapors can cause severe injury or
death. Spilled fuel can cause an explosion. Use a
container to catch fuel when draining fuel system.Wipe
up all spilled fuel after draining system.
Explosive fuel vapors can cause severe injury or
death. Fuel leakage can cause an explosion. Do not
modify the tank or propulsion engine fuel system. Craft
must be equipped with a tank allowing one of the two
pickup arrangements described. Tank and installation
must conform to U.S.C.G. Regulations.
Explosive fuel vapors can cause severe injury or
death. Fuel leakage can cause an explosion. To
prevent fuel leakage, use pipe sealant on all threaded
fittings. Pipe sealant must be suitable for use in marine
applications having oil and gasoline environments.
- Operation and 1
- Installation Manual 1
- California Proposition 65 2
- Table of Contents 3
- HAZARDOUS VOLTAGE/ 4
- ELECTRICAL SHOCK 4
- EXHAUST SYSTEM 5
- FUEL SYSTEM 7
- ACCIDENTAL STARTING 8
- MOVING PARTS 8
- HOT PARTS 8
- ENGINE BACKFIRE/FLASH FIRE 9
- HAZARDOUS NOISE 9
- Reference Material 11
- Commercial Vessels 12
- Additional References 12
- Routine Service Parts 13
- Glossary of Abbreviations 14
- Section 1. Specifications 16
- Generator 17
- Engine (Continued) 19
- Accessories 20
- Service Views 21
- Section 2. Operation 22
- Controller 23
- Starting 24
- Stopping 24
- Circuit Protection 25
- Engine Safety 25
- Shutdown Switches 25
- High Water Temperature 26
- Shutdown Switch 26
- High Exhaust Temperature 26
- Remote Panels (Optional) 27
- Remote Start and Four-Meter 28
- Panel Kit 28
- Service Schedule 30
- Service Schedule (Continued) 31
- Lubrication System 32
- Adding Oil 33
- Oil Change/Oil Filter Change 33
- Fuel System 34
- Fuel Pump Screen 35
- Carburetor/Choke Lubrication 36
- Carburetor Adjustments 36
- Ignition System 37
- 1. 0.028--0.031 in 39
- (0.7--0.8 mm) Gap 39
- 2. Spark Plug Electrodes 39
- Cooling Systems— 40
- Closed/Heat Exchanger 40
- Flushing and Cleaning 42
- Anticorrosion Zinc 44
- Air Cleaner and 45
- Mixing Elbow 45
- Cleaning 46
- Checking Electrolyte Level 46
- Checking Specific Gravity 46
- Charging 47
- Valve Adjustment 48
- Governor 50
- Wattage Requirements 51
- Generator Service 51
- Storage Procedure 52
- Section 4. Troubleshooting 53
- Electrical System 55
- 246482-D 57
- Electro Switch 59
- (Early Rectangular Design) 59
- (Newer Round Design) 59
- Configuration--Figure 5-4 60
- Figure 5-5 (Single Pole) 60
- 120/240- or 110/220-Volt 61
- Configuration--Figure 5-6 61
- Section 6. Installation 63
- Appliance Loads 64
- Kilowatt Derating 64
- TOTAL HOURS 65
- Fuel Systems 67
- Anti-Siphon Provisions 68
- Fuel Lines 68
- Fuel Consumption 68
- Cooling Systems 69
- Exhaust Systems 71
- Electrical Systems 74
- 1. Battery Positive (+) 75
- Connection 75
- 2. Battery Negative (--) 75
- ADV-5792-D 77
- TP-5695 12/93 81
- PRINTED IN U.S.A 81
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