Kohler COMMAND CH18-745 User Manual download pdf (Page 150)

8.33

Section 8

Electrical System and Components

Figure 8-56. Service Brush Kit.

5. Perform Steps 10-13 in the “Starter Reassembly”

sequence. Installation must be done after the

armature, drive lever, and frame are installed, if

the starter has been disassembled.

Brush Replacement

The brushes and springs are serviced as a set (4).

Use Brush and Spring Kit, Kohler Part No.

25 221 01-S, if replacement is necessary.

1. Perform steps 1-5 in “Starter Disassembly.”

2. Remove the two screws securing the brush holder

assembly to the end cap (plate). Note the

orientation for reassembly later. See Figure 8-55.

Discard the old brush holder assembly.

Figure 8-55. Removing Brush Holder.

3. Clean the component parts as required.

4. The new brushes and springs come

preassembled in a brush holder with a protective

sleeve that will also serve as an installation tool.

See Figure 8-56.

Starter Service

Clean the drive lever and armature shaft. Apply Kohler

electric starter drive lubricant Part No. 52 357 02-S

(Versilube G322L or Mobil Temp SHC 32) to the lever

and shaft. Clean and check the other starter parts for

wear or damage as required.

Starter Reassembly

1. Apply drive lubricant (Kohler Part No.

52 357 02-S) to the armature shaft splines. Install

the drive pinion onto the armature shaft.

2. Install and assemble the stop collar/retainer

assembly.

a. Install the stop collar down onto the armature

shaft with the counter bore (recess) up.

b. Install a new retainer in the larger (rear)

groove of the armature shaft. Squeeze with a

pliers to compress it in the groove.

c. Slide the stop collar up and lock it into place,

so the recess surrounds the retainer in the

groove. If necessary, rotate the pinion outward

on the armature splines against the retainer to

help seat the collar around the retainer.

Figure 8-57. Installing Stop Collar and Retainer.

NOTE: Always use a new retainer. Do not reuse old

retainers which have been removed.

3. Install the offset thrust (stop) washer so the

smaller “offset” of the washer faces the retainer/

collar. See Figure 8-58.

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Kohler COMMAND CH18-745 User Manual Page 150

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